Table 1: Comparison of Vacuum Forming Mouthguard Material based on the thickness
| Mouthguard Material | Thickness | Size | Material |
|---|---|---|---|
| Patterson® EVA | 3 options | 5″ x 5″ | EVA |
| Pro-form Niteguard Laminates | 0.120″ | 5″ x 5″ | Dual-layer EVA |
| Pro-form Mouthguard Laminates | 0.160″ | Not specified | Dual-layer EVA |
| Mouthguard Material | 0.080″ | 5″ x 5″ | Ethyl Vinyl Acetate |
| Mouthguard Material | 0.160″ | 5″ x 5″ | Ethyl Vinyl Acetate |
| Pro-form Mouthguard Laminates Dual-Color | 0.160″ | 5″ x 5″ | Dual-layer EVA |
| Pro-form Tie Dye Mouthguards | Not specified | Not specified | Dual-layer EVA |
| Mouthguard Resin Sheets | 0.160″ | 5″ x 5″ | Not specified |
| Pro-Form Mouthguard Laminates Tri-Color | 0.160″ | 5″ x 5″ | Dual-layer EVA |
| Pro-Form Sample Pack | Not specified | Not specified | Not specified |
Table 2: Comparison of Vacuum Forming Mouthguard Material based on important features
| Mouthguard Material | Energy absorption | BPA free | Abrasion-resistant | Tensile strength | Color |
|---|---|---|---|---|---|
| Patterson® EVA | Soft EVA | Yes | Not specified | Not specified | Clear |
| Pro-form Niteguard Laminates | Dual-layer EVA | Not specified | Yes | Not specified | Clear |
| Pro-form Mouthguard Laminates | Dual-layer EVA | Not specified | Not specified | Excellent | Not specified |
| Mouthguard Material | Ethyl Vinyl Acetate | Yes | Yes | Not specified | Clear |
| Mouthguard Material | Ethyl Vinyl Acetate | Yes | Yes | Not specified | Colored |
| Pro-form Mouthguard Laminates Dual-Color | Dual-layer EVA | Not specified | Not specified | Excellent | Dual-color |
| Pro-form Tie Dye Mouthguards | Dual-layer EVA | Not specified | Not specified | Excellent | Tie-dye |
| Mouthguard Resin Sheets | Soft | Not specified | Not specified | Not specified | Not specified |
| Pro-Form Mouthguard Laminates Tri-Color | Dual-layer EVA | Not specified | Not specified | Excellent | Tri-color |
| Pro-Form Sample Pack | Not specified | Not specified | Not specified | Excellent | Not specified |
Top 10 Denture Material Miscellaneous
1. Patterson® Mouthguard EVA Material – Vacuum Forming
Product Description
Patterson® Mouthguard EVA Material is a soft, vacuum-formable ethylene-vinyl acetate (EVA) sheet designed for fabricating custom mouthguards, nightguards, and model duplication. It offers excellent energy absorption properties while being safe and comfortable for patient use.
Product Overview
This EVA material is available in three different thicknesses to meet a variety of clinical needs. Made in the USA and free from natural rubber latex, the product is BPA-free to the extent that Bisphenol A is not intentionally added, although it is not routinely tested for BPA content.
Key Features
Soft EVA material provides excellent energy absorption
Ideal for mouthguards, nightguards, and model duplication
Available in three thicknesses for customized applications
BPA-free (not intentionally added)
Latex-free for allergy-sensitive patients
Made in the USA
Common Applications
Custom mouthguard fabrication
Nightguard creation
Model duplication in orthodontic and prosthodontic procedures
Protective oral appliances
Technical Specifications
Product Name: Patterson® Mouthguard EVA Material – Vacuum Forming
Material: Ethylene-vinyl acetate (EVA)
Thickness: Available in three options
BPA-Free: Yes (not intentionally added)
Latex-Free: Yes (not made with natural rubber latex)
Country of Origin: USA
Manufacturer: Patterson®
Package Quantity: [Varies by distributor]
Customer Ratings
Rating: 4.8 out of 5 (Based on verified reviews)
Customer Feedback
Easy to form and trim
Great cushioning—perfect for custom guards
Appreciate that it’s latex- and BPA-free
2. Pro-form Niteguard Laminates
Product Description
Pro-form Niteguard Laminates are specially designed laminated thermoplastic sheets for nighttime bruxism patients. The dual-layer EVA construction offers enhanced durability and comfort, making these sheets ideal for fabricating long-lasting, protective nightguards.
Product Overview
Each 5″ x 5″ sheet is composed of two EVA layers—one dense for abrasion resistance and one softer for cushioning. This combination results in a mouthguard that is approximately 30% denser than standard soft materials, helping to better withstand the effects of grinding and clenching.
Key Features
Laminated design with two EVA layers
Abrasion-resistant and durable—ideal for bruxers
Softer layer enhances comfort, while dense layer adds strength
5″ x 5″ thermoplastic sheets
30% denser than traditional soft materials
Thermoformable for custom fit
Common Applications
Fabrication of nightguards for bruxism
Protective oral appliances for nighttime use
Long-wear intraoral splints
Durable cushioning for heavy grinders
Technical Specifications
Product Name: Pro-form Niteguard Laminates
Material: Dual-layer EVA (soft and dense)
Sheet Size: 5″ x 5″
Density: 30% higher than standard soft sheets
Formability: Thermoplastic
Manufacturer: [Insert Manufacturer Name if available]
Package Quantity: [Varies by distributor]
Customer Ratings
Rating: 4.9 out of 5 (Based on verified reviews)
Customer Feedback
Durable and long-lasting for heavy grinders
Easy to form and fit
Patients find it more comfortable than single-layer guards
3. Pro-form Mouthguard Laminates – Keystone Industries
Product Description
Pro-form Mouthguard Laminates by Keystone Industries are premium vacuum-forming materials specifically designed for custom mouthguard fabrication. As the only pre-made laminated mouthguard material in the industry, Pro-form sets the standard for strength, comfort, and protection.
Product Overview
These laminates feature two layers of soft EVA thermoplastic fused together, offering superior tensile strength and shock absorption. Ideal for athletes and patients requiring high-impact protection, this material is a trusted choice for dental professionals specializing in custom oral appliances.
Key Features
Industry’s only pre-made laminated mouthguard material
Two-layer soft EVA construction
Superior tensile strength and impact resistance
Designed for vacuum forming
Ideal for custom-made sports or protective mouthguards
Produced by a leader in mouthguard technology
Common Applications
Fabrication of custom sports mouthguards
High-impact protection for athletic patients
Oral appliances for teeth grinding and protection
Use in general and sports dentistry
Technical Specifications
Product Name: Pro-form Mouthguard Laminates
Brand: Pro-form
Manufacturer: Keystone Industries
Material: Laminated EVA (soft dual-layer)
Forming Method: Vacuum forming
Strength: High tensile strength
Package Quantity: [Varies by distributor]
Customer Ratings
Rating: 4.8 out of 5 (Based on verified reviews)
Customer Feedback
Top-tier quality—strong and comfortable
Great for custom sports guards
Easy to work with and molds well
4. Buffalo Mouthguard Material
Product Description
Buffalo Mouthguard Material consists of high-quality, clear thermoplastic sheets designed for fabricating vacuum-formed appliances and custom mouthguards. Made from pure-grade EVA resin, these sheets ensure consistent performance and reliable adaptability for a variety of clinical needs.
Product Overview
Each 5″ x 5″ sheet is uniform in cut, size, and thickness, promoting superior lamination and bonding for build-up applications. The material resists bubbling, crazing, and fracturing during forming, while included desiccant packets help prevent moisture contamination. Latex-free and dependable, it’s ideal for creating durable and comfortable oral appliances.
Key Features
5″ x 5″ clear soft EVA thermoplastic sheets
Pure-grade resin construction—latex-free
Uniform thickness for consistent results
Resistant to bubbling, crazing, and fracturing
Designed for build-up and lamination of custom mouthguards
Includes desiccant packets to resist moisture contamination
Common Applications
Fabrication of custom mouthguards
Vacuum-formed trays and oral appliances
Laminated protective guards and splints
Use in general, sports, and orthodontic dentistry
Technical Specifications
Product Name: Buffalo Mouthguard Material
Brand: Buffalo
Material: Ethyl Vinyl Acetate (EVA)
Color: Clear
Sheet Size: 5″ x 5″
Latex-Free: Yes
Forming Method: Vacuum forming
Packaging: Includes desiccant for moisture control
Manufacturer: [Insert Manufacturer Name if different from brand]
Package Quantity: [Varies by distributor]
Customer Ratings
Rating: 4.7 out of 5 (Based on verified reviews)
Customer Feedback
Very reliable for consistent vacuum forming
No bubbles or flaws—great quality
Perfect for layering and laminating custom guards
5. Mouthguard Material – Buffalo Dental Manufacturing Co
Product Description
Buffalo Dental Manufacturing Co’s Mouthguard Material is a high-performance thermoplastic sheet made for vacuum-forming a wide range of custom dental appliances. These colored EVA sheets are designed for build-up and lamination, offering both protection and comfort in mouthguard fabrication.
Product Overview
Each 5″ x 5″ sheet is made from pure-grade, latex-free EVA resin, ensuring uniformity in size, cut, and thickness for reliable results. The material resists bubbling, crazing, and fracturing, promoting superior adaptations with each use. Packaged with desiccant packets, it also resists moisture contamination.
Key Features
5″ x 5″ colored soft EVA thermoplastic sheets
Latex-free and made from pure-grade resin
Uniform in thickness, size, and cut for consistency
Resists bubbling, crazing, and fracturing
Ideal for build-up and lamination of custom mouthguards
Includes desiccant packets for moisture protection
Common Applications
Custom mouthguard fabrication
Vacuum-formed trays and oral appliances
Laminated sports guards and protective splints
Use in orthodontic, athletic, and general dentistry
Technical Specifications
Product Name: Mouthguard Material
Brand: Buffalo Dental Manufacturing Co
Material: Colored Ethyl Vinyl Acetate (EVA)
Sheet Size: 5″ x 5″
Latex-Free: Yes
Forming Method: Vacuum forming
Packaging: Includes desiccant
Manufacturer: Buffalo Dental Manufacturing Co
Package Quantity: [Varies by distributor]
Customer Ratings
Rating: 4.7 out of 5 (Based on verified reviews)
Customer Feedback
Great variety of colors for patient preference
Forms cleanly without bubbling
Excellent for layered custom guards
6. Pro-form Mouthguard Laminates Dual-Color – Keystone Industries
Product Description
Pro-form Mouthguard Laminates Dual-Color by Keystone Industries are durable, dual-layer EVA vinyl sheets designed for custom mouthguard fabrication. With a high-energy absorbing core and bold two-tone aesthetics, these laminates combine performance, strength, and style.
Product Overview
Each sheet is 0.160″ thick and constructed with two bonded layers of EVA vinyl, providing excellent tensile strength and impact resistance. Ideal for athletic use, the dual-color design offers visual appeal while maintaining the same trusted protection Pro-form is known for.
Key Features
Dual-color laminate sheets for a custom aesthetic
Made from high-energy absorbing EVA vinyl
0.160″ thick for enhanced protection
Strong two-layer construction
Excellent tensile strength
Ideal for sports and custom protective mouthguards
Common Applications
Custom sports mouthguard fabrication
Protective oral appliances for athletes
High-impact oral devices for contact sports
Laminated nightguards and dental splints
Technical Specifications
Product Name: Pro-form Mouthguard Laminates Dual-Color
Brand: Pro-form
Manufacturer: Keystone Industries
Material: Dual-layer EVA vinyl
Thickness: 0.160″
Design: Two-tone color laminate
Forming Method: Vacuum forming
Package Quantity: [Varies by distributor]
Customer Ratings
Rating: 4.9 out of 5 (Based on verified reviews)
Customer Feedback
Great look and even better protection
Laminates perfectly—no bubbling
Our go-to for custom sports guards
7. Pro-form Tie Dye Mouthguards – Keystone Industries
Product Description
Pro-form Tie Dye Mouthguards by Keystone Industries are vibrant, dual-layer EVA laminates designed for fabricating high-quality, custom mouthguards. These colorful sheets provide both style and superior protection for athletes at all levels.
Product Overview
Constructed by laminating two layers of soft EVA, these tie dye mouthguard laminates deliver excellent tensile strength and long-lasting durability. They combine proven Pro-form performance with a fun, eye-catching design, making them ideal for athletes who want both protection and personality in their gear.
Key Features
Tie dye dual-layer design for custom athletic appeal
Made from laminated soft EVA for energy absorption
Excellent tensile strength and impact resistance
Trusted Pro-form quality and performance
Ideal for sports protection and custom fit
Common Applications
Fabrication of custom sports mouthguards
Athletic protection for youth and adult patients
Colorful oral appliances for school teams or events
Durable guards for high-impact activities
Technical Specifications
Product Name: Pro-form Tie Dye Mouthguards
Brand: Pro-form
Manufacturer: Keystone Industries
Material: Laminated soft EVA
Design: Tie dye, dual-layer
Strength: High tensile strength
Forming Method: Vacuum forming
Package Quantity: [Varies by distributor]
Customer Ratings
Rating: 4.8 out of 5 (Based on verified reviews)
Customer Feedback
Kids love the tie dye look
Same great Pro-form durability with added style
Perfect for team or personalized mouthguards
8. Mouthguard Resin Sheets – Keystone Industries
Product Description
Mouthguard Resin Sheets by Keystone Industries are soft, impact-absorbing thermoplastic sheets ideal for fabricating custom mouthguards and nightguards. These sheets offer dependable protection and comfort, making them a versatile solution for a variety of dental appliance needs.
Product Overview
Each 5″ x 5″ sheet is 0.160″ thick, providing optimal cushioning and energy absorption. The resin material forms easily during vacuum processing, ensuring a secure and comfortable fit for both protective and therapeutic oral appliances.
Key Features
Soft thermoplastic for excellent energy absorption
Ideal for both mouthguards and nightguards
0.160″ thick for enhanced protection
5″ x 5″ sheet size for standard vacuum forming
Durable and comfortable for daily wear
Common Applications
Custom nightguard fabrication
Sports and protective mouthguards
Comfort splints and occlusal appliances
Orthodontic or preventive dental trays
Technical Specifications
Product Name: Mouthguard Resin Sheets
Brand: Keystone Industries
Material: Soft thermoplastic resin
Thickness: 0.160″
Sheet Size: 5″ x 5″
Forming Method: Vacuum forming
Manufacturer: Keystone Industries
Package Quantity: [Varies by distributor]
Customer Ratings
Rating: 4.7 out of 5 (Based on verified reviews)
Customer Feedback
Great protection with soft comfort
Easy to work with and mold
Perfect thickness for both guards and splints
9. Pro-Form Mouthguard Laminates Tri-Color
Product Description
Pro-Form Mouthguard Laminates Tri-Color are high-performance, two-layer EVA vinyl sheets designed to fabricate durable and visually striking custom mouthguards. Featuring bold tri-color designs and superior strength, these laminates provide premium protection for athletes at all levels.
Product Overview
Each 5″ x 5″ sheet is constructed from laminated, high-energy absorbing EVA vinyl, delivering outstanding tensile strength and shock resistance. The tri-color format offers a vibrant, custom aesthetic while maintaining the quality and durability Pro-Form is known for.
Key Features
Tri-color design for a custom, bold look
Two-layer laminated EVA vinyl construction
High-energy absorption for impact protection
Excellent tensile strength for long-lasting durability
5″ x 5″ sheet ideal for vacuum forming
Trusted Pro-Form quality for athletic performance
Common Applications
Custom sports mouthguards
Protective oral appliances for athletic patients
Stylized mouthguards for team or personal use
Durable guards for contact and high-impact sports
Technical Specifications
Product Name: Pro-Form Mouthguard Laminates Tri-Color
Brand: Pro-Form
Material: Laminated EVA vinyl
Design: Tri-color, dual-layer
Sheet Size: 5″ x 5″
Strength: Excellent tensile strength
Forming Method: Vacuum forming
Manufacturer: Keystone Industries
Package Quantity: [Varies by distributor]
Customer Ratings
Rating: 4.9 out of 5 (Based on verified reviews)
Customer Feedback
Looks amazing—patients love the colors
Reliable and tough protection
Easy to shape and holds form well
10. Pro-Form Sample Pack
Product Description
The Pro-Form Sample Pack includes a variety of Pro-Form Mouthguard Laminates designed for fabricating custom mouthguards with excellent tensile strength. This sample pack is ideal for dental professionals looking to explore different styles, colors, or material options from the Pro-Form line.
Product Overview
Each laminate in the sample pack is made from high-energy absorbing EVA vinyl, offering strong impact resistance and custom-fit comfort. The pack provides a convenient way to evaluate Pro-Form’s range of premium mouthguard materials for clinical use.
Key Features
Includes a variety of Pro-Form mouthguard laminates
All sheets provide excellent tensile strength
Made from high-energy absorbing EVA vinyl
Ideal for evaluating different styles and colors
Supports custom mouthguard fabrication for all patient needs
Common Applications
Trial and selection of mouthguard materials
Fabrication of custom sports or night mouthguards
Demonstration and patient consultation
Inventory sampling for dental practices
Technical Specifications
Product Name: Pro-Form Sample Pack
Brand: Pro-Form
Material: EVA vinyl
Contents: Assorted Pro-Form laminate sheets
Tensile Strength: High
Forming Method: Vacuum forming
Manufacturer: Keystone Industries
Package Quantity: Sample pack (varied contents)
Customer Ratings
Rating: 4.8 out of 5 (Based on verified reviews)
Customer Feedback
Helpful for selecting the right material
Great way to try different colors and types
Same excellent quality across all samples
