Home › Guides › Top 10 Vacuum Forming Mouthguard Material for Use in Dentistry
Table 1: Comparison of Vacuum Forming Mouthguard Material based on the thickness
Mouthguard Material Thickness Size Material Patterson® EVA 3 options 5″ x 5″ EVA Pro-form Niteguard Laminates 0.120″ 5″ x 5″ Dual-layer EVA Pro-form Mouthguard Laminates 0.160″ Not specified Dual-layer EVA Mouthguard Material 0.080″ 5″ x 5″ Ethyl Vinyl Acetate Mouthguard Material 0.160″ 5″ x 5″ Ethyl Vinyl Acetate Pro-form Mouthguard Laminates Dual-Color 0.160″ 5″ x 5″ Dual-layer EVA Pro-form Tie Dye Mouthguards Not specified Not specified Dual-layer EVA Mouthguard Resin Sheets 0.160″ 5″ x 5″ Not specified Pro-Form Mouthguard Laminates Tri-Color 0.160″ 5″ x 5″ Dual-layer EVA Pro-Form Sample Pack Not specified Not specified Not specified
Table 2: Comparison of Vacuum Forming Mouthguard Material based on important features
Mouthguard Material Energy absorption BPA free Abrasion-resistant Tensile strength Color Patterson® EVA Soft EVA Yes Not specified Not specified Clear Pro-form Niteguard Laminates Dual-layer EVA Not specified Yes Not specified Clear Pro-form Mouthguard Laminates Dual-layer EVA Not specified Not specified Excellent Not specified Mouthguard Material Ethyl Vinyl Acetate Yes Yes Not specified Clear Mouthguard Material Ethyl Vinyl Acetate Yes Yes Not specified Colored Pro-form Mouthguard Laminates Dual-Color Dual-layer EVA Not specified Not specified Excellent Dual-color Pro-form Tie Dye Mouthguards Dual-layer EVA Not specified Not specified Excellent Tie-dye Mouthguard Resin Sheets Soft Not specified Not specified Not specified Not specified Pro-Form Mouthguard Laminates Tri-Color Dual-layer EVA Not specified Not specified Excellent Tri-color Pro-Form Sample Pack Not specified Not specified Not specified Excellent Not specified
Top 10 Denture Material Miscellaneous
Product Description Patterson® Mouthguard EVA Material is a soft, vacuum-formable ethylene-vinyl acetate (EVA) sheet designed for fabricating custom mouthguards, nightguards, and model duplication. It offers excellent energy absorption properties while being safe and comfortable for patient use.
Product Overview This EVA material is available in three different thicknesses to meet a variety of clinical needs. Made in the USA and free from natural rubber latex, the product is BPA-free to the extent that Bisphenol A is not intentionally added, although it is not routinely tested for BPA content.
Key Features Soft EVA material provides excellent energy absorption
Common Applications Custom mouthguard fabrication
Technical Specifications Product Name: Patterson® Mouthguard EVA Material – Vacuum Forming
Customer Ratings Rating: 4.8 out of 5 (Based on verified reviews)
Customer Feedback Easy to form and trim
Product Description Pro-form Niteguard Laminates are specially designed laminated thermoplastic sheets for nighttime bruxism patients. The dual-layer EVA construction offers enhanced durability and comfort, making these sheets ideal for fabricating long-lasting, protective nightguards.
Product Overview Each 5″ x 5″ sheet is composed of two EVA layers—one dense for abrasion resistance and one softer for cushioning. This combination results in a mouthguard that is approximately 30% denser than standard soft materials, helping to better withstand the effects of grinding and clenching.
Key Features Laminated design with two EVA layers
Common Applications Fabrication of nightguards for bruxism
Technical Specifications Product Name: Pro-form Niteguard Laminates
Customer Ratings Rating: 4.9 out of 5 (Based on verified reviews)
Customer Feedback Durable and long-lasting for heavy grinders
Product Description Pro-form Mouthguard Laminates by Keystone Industries are premium vacuum-forming materials specifically designed for custom mouthguard fabrication. As the only pre-made laminated mouthguard material in the industry, Pro-form sets the standard for strength, comfort, and protection.
Product Overview These laminates feature two layers of soft EVA thermoplastic fused together, offering superior tensile strength and shock absorption. Ideal for athletes and patients requiring high-impact protection, this material is a trusted choice for dental professionals specializing in custom oral appliances.
Key Features Industry’s only pre-made laminated mouthguard material
Common Applications Fabrication of custom sports mouthguards
Technical Specifications Product Name: Pro-form Mouthguard Laminates
Customer Ratings Rating: 4.8 out of 5 (Based on verified reviews)
Customer Feedback Top-tier quality—strong and comfortable
4. Buffalo Mouthguard Material Product Description Buffalo Mouthguard Material consists of high-quality, clear thermoplastic sheets designed for fabricating vacuum-formed appliances and custom mouthguards. Made from pure-grade EVA resin, these sheets ensure consistent performance and reliable adaptability for a variety of clinical needs.
Product Overview Each 5″ x 5″ sheet is uniform in cut, size, and thickness, promoting superior lamination and bonding for build-up applications. The material resists bubbling, crazing, and fracturing during forming, while included desiccant packets help prevent moisture contamination. Latex-free and dependable, it’s ideal for creating durable and comfortable oral appliances.
Key Features 5″ x 5″ clear soft EVA thermoplastic sheets
Common Applications Fabrication of custom mouthguards
Technical Specifications Product Name: Buffalo Mouthguard Material
Customer Ratings Rating: 4.7 out of 5 (Based on verified reviews)
Customer Feedback Very reliable for consistent vacuum forming
5. Mouthguard Material – Buffalo Dental Manufacturing Co Product Description Buffalo Dental Manufacturing Co’s Mouthguard Material is a high-performance thermoplastic sheet made for vacuum-forming a wide range of custom dental appliances. These colored EVA sheets are designed for build-up and lamination, offering both protection and comfort in mouthguard fabrication.
Product Overview Each 5″ x 5″ sheet is made from pure-grade, latex-free EVA resin, ensuring uniformity in size, cut, and thickness for reliable results. The material resists bubbling, crazing, and fracturing, promoting superior adaptations with each use. Packaged with desiccant packets, it also resists moisture contamination.
Key Features 5″ x 5″ colored soft EVA thermoplastic sheets
Common Applications Custom mouthguard fabrication
Technical Specifications Product Name: Mouthguard Material
Customer Ratings Rating: 4.7 out of 5 (Based on verified reviews)
Customer Feedback Great variety of colors for patient preference
Product Description Pro-form Mouthguard Laminates Dual-Color by Keystone Industries are durable, dual-layer EVA vinyl sheets designed for custom mouthguard fabrication. With a high-energy absorbing core and bold two-tone aesthetics, these laminates combine performance, strength, and style.
Product Overview Each sheet is 0.160″ thick and constructed with two bonded layers of EVA vinyl, providing excellent tensile strength and impact resistance. Ideal for athletic use, the dual-color design offers visual appeal while maintaining the same trusted protection Pro-form is known for.
Key Features Dual-color laminate sheets for a custom aesthetic
Common Applications Custom sports mouthguard fabrication
Technical Specifications Product Name: Pro-form Mouthguard Laminates Dual-Color
Customer Ratings Rating: 4.9 out of 5 (Based on verified reviews)
Customer Feedback Great look and even better protection
Product Description Pro-form Tie Dye Mouthguards by Keystone Industries are vibrant, dual-layer EVA laminates designed for fabricating high-quality, custom mouthguards. These colorful sheets provide both style and superior protection for athletes at all levels.
Product Overview Constructed by laminating two layers of soft EVA, these tie dye mouthguard laminates deliver excellent tensile strength and long-lasting durability. They combine proven Pro-form performance with a fun, eye-catching design, making them ideal for athletes who want both protection and personality in their gear.
Key Features Tie dye dual-layer design for custom athletic appeal
Common Applications Fabrication of custom sports mouthguards
Technical Specifications Product Name: Pro-form Tie Dye Mouthguards
Customer Ratings Rating: 4.8 out of 5 (Based on verified reviews)
Customer Feedback Kids love the tie dye look
8. Mouthguard Resin Sheets – Keystone Industries Product Description Mouthguard Resin Sheets by Keystone Industries are soft, impact-absorbing thermoplastic sheets ideal for fabricating custom mouthguards and nightguards. These sheets offer dependable protection and comfort, making them a versatile solution for a variety of dental appliance needs.
Product Overview Each 5″ x 5″ sheet is 0.160″ thick, providing optimal cushioning and energy absorption. The resin material forms easily during vacuum processing, ensuring a secure and comfortable fit for both protective and therapeutic oral appliances.
Key Features Soft thermoplastic for excellent energy absorption
Common Applications Custom nightguard fabrication
Technical Specifications Product Name: Mouthguard Resin Sheets
Customer Ratings Rating: 4.7 out of 5 (Based on verified reviews)
Customer Feedback Great protection with soft comfort
Product Description Pro-Form Mouthguard Laminates Tri-Color are high-performance, two-layer EVA vinyl sheets designed to fabricate durable and visually striking custom mouthguards. Featuring bold tri-color designs and superior strength, these laminates provide premium protection for athletes at all levels.
Product Overview Each 5″ x 5″ sheet is constructed from laminated, high-energy absorbing EVA vinyl, delivering outstanding tensile strength and shock resistance. The tri-color format offers a vibrant, custom aesthetic while maintaining the quality and durability Pro-Form is known for.
Key Features Tri-color design for a custom, bold look
Common Applications Custom sports mouthguards
Technical Specifications Product Name: Pro-Form Mouthguard Laminates Tri-Color
Customer Ratings Rating: 4.9 out of 5 (Based on verified reviews)
Customer Feedback Looks amazing—patients love the colors
Product Description The Pro-Form Sample Pack includes a variety of Pro-Form Mouthguard Laminates designed for fabricating custom mouthguards with excellent tensile strength. This sample pack is ideal for dental professionals looking to explore different styles, colors, or material options from the Pro-Form line.
Product Overview Each laminate in the sample pack is made from high-energy absorbing EVA vinyl, offering strong impact resistance and custom-fit comfort. The pack provides a convenient way to evaluate Pro-Form’s range of premium mouthguard materials for clinical use.
Key Features Includes a variety of Pro-Form mouthguard laminates
Common Applications Trial and selection of mouthguard materials
Technical Specifications Product Name: Pro-Form Sample Pack
Customer Ratings Rating: 4.8 out of 5 (Based on verified reviews)
Customer Feedback Helpful for selecting the right material
